Resistive steam humidifier
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The air humidification technology currently on the market has made a significant step forwards with the upgraded CAREL heaterSteam range of high-precision heater humidifiers, available in models from 2 to 80 kg/h.
The product has been overhauled in every aspect, from its mechanical components to the new electronic controller with graphic interface based on the c.pCO platform. The new software functions make heaterSteam even more reliable and versatile, while its extensive connectivity allows seamless communication with any BMS system. These improvements mean heaterSteam is the ideal solution for all high-tech applications.
heaterSteam Titanium, the world’s only humidifier with titanium heaters, represents the pinnacle of this family of cutting-edge humidifiers. heaterSteam titanium not only stands out for its performance in terms of precision and continuous modulation in humidity control, but also for having achieved unprecedented levels of reliability.
heaterSteam process completes the range of the heater humidifiers, offering a modular and flexible solution. The heaters used on heaterSteam process have been designed and developed to work even when the feedwater characteristics are not able to be controlled or are variable over time: a reliable and versatile solution.
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Gas-fired steam humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
CAREL’s extensive experience in the humidification business has led to the development of gaSteam, the range of gas-fired humidifiers, available in models from 45 to 450 kg/h with a temperature range of -40°C to 45°C. gaSteam runs on natural gas or LPG, and is fitted with a sophisticated built-in electronic controller that can also manage other types of gas by simply setting a number of burner calibration parameters.
The exclusive design of the heat exchanger ensures very high efficiency (94-96%) and easy maintenance. Made from stainless steel, it guarantees long life even in heavy-duty operation.
The price gap between gas and electricity makes gaSteam the ideal choice for more high load applications, where steam is required many hours a day, allowing savings in the thousands of euro per year. Continuous modulation of steam flow-rate means the appliance is also suitable for precision applications. gaSteam can operate on drinkable mains water or demineralised water (R.O.). Easy to install, it features a room-sealed combustion chamber with premix burner, and gas valve with double mechanical closing; furthermore, it is fitted with multiple safety devices and comes with ETL and CE certification (issued by TÜV-DVGW).
Compressed air water atomisers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
Compressed air humidifiers are the ideal humidification solution whenever a compressed air supply is available, as is the case in many industrial applications, even if humidification systems are often fitted with a dedicated air compressor. The humidifier essentially consists of a cabinet fitted with electronic controller that, using two independent connection pipe networks, supplies the spray nozzles with compressed air and water at the ideal pressure for instant operating conditions.
The units can be installed inside an AHU or directly in the room where humidity needs to be controlled. The greatest advantage of these atomisers is the minute dimensions of the droplets produced and their thorough mixing in the compressed air that, due to its speed, distributes the aerosol in the room and consequently allows quick absorption. These units can therefore be readily used for direct cooling in rooms, and are ideal for the textile industry, wood and paper processing, and storerooms, where there is almost always a supply of compressed air.
mc multizone features an electronic controller that manages the supply of water and compressed air to the nozzles.
Water atomisation is managed by an external control signal or, in the case of stand-alone control, so as to maintain the humidity/temperature set point. The unit also manages a series of automatic cycles, such as nozzle cleaning and washing.
The system has the ability to control humidity independently in multiple zones (rooms, AHUs, cold rooms) using a main/secondary layout. The layout has one master and multiple clients (up to 5) connected in a pLAN. The master is fitted with a display for accessing the readings, viewing the status and messages on the master and clients. The clients have their own internal controller and can be set to continue operating even if connection to the master is interrupted.
Steam distribution systems
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
These accessories are available for the humiSteam, compactSteam, heaterSteam and gaSteam humidifiers.
The CAREL range of accessories for isothermal humidifiers have been especially developed to allow the creation of humidification systems that are complete and suitable for all types of application.
The fundamental idea is to guarantee optimum operation of the humidification system by providing the installer, maintenance personnel and user all the auxiliary components that simplify installation, steam distribution, operation and control of the humidifier.
The new high-efficiency linear steam distributors are the first to feature thermal insulation so as to reduce condensation in the ducting.
This innovation brings extremely positive results in terms of energy efficiency: tests have in fact shown a reduction of at least 20% in condensation when compared to standard steam distributors.
Centralised steam distributors
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
ultimateSAM is a pressurised or atmospheric-pressure steam distributor, designed to distribute dry steam uniformly and efficiently in ducts or air handling units. SAM stands for Short-Absorption Manifold, meaning a steam distributor with a short absorption distance (even less than 200 mm).
It has been designed to be “made to measure” for the AHU or duct, while ensuring low air heat gain (max. 2 °C/4 °F). All of the metal parts installed inside the AHU or duct are made from AISI 304 steel, so as to guarantee hygiene and a long operating life.
The features of the ultimateSAM steam distribution system make it the perfect system for all AHU/duct humidification needs, providing designers, installers and service personnel with the best possible solution.
The wide range of products, with a vast choice of steam flow-rates and numerous options, make it the ideal system for various applications, including hospitals and the pharmaceutical industry.
Immersed electrode humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The operation of immersed electrode humidifiers is based on a very simple physical principle. As common drinking water contains a certain quantity of dissolved mineral salts, and is consequently slightly conductive, applying a voltage to metal electrodes immersed in the water creates an electric current that heats the water (Joule effect) until boiling, thus producing steam.
The quantity of steam produced is proportional to the electric current, which is in turn proportional to the water level.
This electric current is measured by a current transformer: by varying the level of water using a fill solenoid valve and due to the evaporation process, the current, and consequently steam production, can be modulated. Due to evaporation, the level of water decreases and must therefore be topped up. As the steam produced does not carry mineral salts, the salt concentration in the water and therefore the conductivity increases, and has to be periodically diluted by draining part of it using the drain pump and replacing it with new water.
In addition, scale forms over time and covers part of the cylinder, which must be replaced or cleaned. The principle is simple, however the development of an immersed electrode humidifier that ensures safe operation and reliability over time requires careful analysis and extended testing.
Compared to electric heater or gas-fired humidifiers, immersed electrode humidifiers:
are less expensive to purchase;
operate with drinking water (not completely demineralised or softened);
require periodical replacement (or cleaning) of the cylinder;
feature modulation suitable for comfort or industrial applications, without extreme requirements.
CAREL has been manufacturing immersed electrode humidifiers since the 1970s and can draw benefit from its know-how in the field of electronic controllers: precision control, reliable electronics and sophisticated and complete control software.
The CAREL solutions for immersed electrode humidifiers are humiSteam and compactSteam.
Pressurised water humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
Pressurised water humidifiers exploit the potential energy transferred to the water by a special volumetric pump in the form of high pressure (generally 70 bars), so as to achieve very fine atomisation through special nozzles.
The most common application of these humidifiers is in AHUs, where the pressurised water distribution system is installed. In industrial environments for processing wood or paper, or in the textiles industry, systems are often used to distribute atomised water directly into the rooms. As well as humidity control, pressurised water atomisers are the best solution for fully exploiting the potential offeredby evaporative cooling, both direct and indirect, inside AHUs or in rooms, as in the case of industrial facilities and large public spaces, such as metropolitan railway stations and airports.
One crucial aspect is the hygiene that pressurised water humidifiers must guarantee in the application where they are used. Management of washing cycles, the materials used and the configuration of the atomised water distribution system are the main features that guarantee CAREL humidifiers comply with the strictest hygiene regulations in force (VDI6022). humiFog multizone represents the new generation in high pressure atomised water humidifiers.
A volumetric pump sends water at high pressure to a distribution system made up of nozzles that atomise the water into very fine droplets, which can be absorbed by the air in a very short space.
Energy saving
The only energy humiFog consumes is used to power the water pump, just 4 watts for every l/h of capacity. Cooling in summer is provided by lowering air enthalpy, while humidification in winter has the advantage of being able to use thermal energy at low temperature. Power consumption is thus minimised. In addition, an inverter is used to modulate pump speed, meaning both more precise control and even lower power consumption.
Centrifugal humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
humiDisk is a small yet sturdy humidifier that uses a spinning disk to atomise water and transform it into millions of very small droplets that, blown by a built-in fan, are introduced into the environment, where they evaporate, humidifying and cooling the air.
Very low power consumption
humiDisk is a simple, economic and easy to maintain humidification system, with an energy consumption of just 220 W for 6.5 kg/h of capacity (31 W for the 1.0 kg/h model).
Guaranteed hygiene
The water tank inside the humiDisk contains just 0.055 litres of water, which is atomised, at maximum capacity, in just 30s for the 6.5 kg/h model and 3 minutes for the 1 kg/h model. The water in the tank is therefore changed very rapidly, meaning the humidifier substantially works with non-stagnant running water, so as to guarantee the best hygiene conditions.
Adjustable capacity (humiDisk65 only)
Operation of humiDisk65 controlled by an electronic board fitted with a trimmer for setting humidifier capacity, from 1.1 to 6.5 kg/h, making it suitable for all applications.
Automatic washing cycles (humiDisk65 only)
The board, as well as managing normal unit operation, also performs a tank washing cycle when starting the unit, and an emptying cycle when humidification is no longer required. This avoids having stagnant water inside the unit.
Important: to ensure a higher level of hygiene, when using the CAREL electrical control panels, the humidifier also washes the water tank at the start of each humidification cycle.
Water used
humiDisk can operate on both mains water or treated water. The quantity and quality of the minerals dissolved in the water affect the frequency of the routine maintenance operations and the amount of dust generated. For best operation, use demineralised water (do not use softened water, as this does not reduce the content of minerals dissolved in the water). In any case, observe the requirements of UNI8884 standard "Characteristics and treatment of the water in cooling and humidification circuits", according to which the main characteristics of the water are conductivity < 100 μS/cm and total hardness <5 °fH (50 ppm CaCO3). Similar requirements are also specified in standards VDI6022, VDI3803.
Atomisers – evaporative cooling
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"Evaporative Cooling" is the process in which water cools the air through evaporation. For this to happen spontaneously, without the contribution of external energy, the water must be atomised in the air as very fine water droplets which, having a lower surface tension than the surrounding air, evaporate into the air.
Why does the air cool down?
No contribution of external energy is necessary, however, owing to its nature, the water evaporation process requires a certain amount of energy. This energy is removed from the air itself which, in order to absorb the water must release sensible heat, thus lowering its own temperature.
Every kilogram of water that evaporates absorbs 0.69 kW of heat from the air. This is how the dual humidification and cooling effect of the air is obtained through the Evaporative Cooling process, which in many air handling applications represent two desired effects.
Energy Saving
The rapid development of evaporative cooling in HVAC applications is surely due to its very low energy impact. If we compare the cost for energy regarding Evaporative Cooling with that of other types of air transformations (e.g. humidification with steam emission or air cooling via chiller), it can be seen that the energy saving is considerable. The only energy required is for water pressurisation, which is sent to the atomiser nozzles by a pump. Consumption is about 4 to 8 W for every l/h of atomised water. Optimist atomisers CAREL supplies a complete range of products that make use of the principles of evaporative cooling and all its advantages. The standard composition of these products is:
- cabinet, containing the pump for pressurising the water, an inverter and an electronic controller for modulating the production of atomised water instant by instant;
- atomiser nozzles, able to atomise the water into very fine water droplets (in the order of a few hundredths of a millimetre), extending the heat exchange surfaces.
- distribution system, composed of stainless steel manifolds, atomiser nozzles and drain valves, in order to guarantee emptying.
- cabinet, containing the pump for pressurising the water, an inverter and an electronic controller for modulating the production of atomised water instant by instant;
- atomiser nozzles, able to atomise the water into very fine water droplets (in the order of a few hundredths of a millimetre), extending the heat exchange surfaces.
- distribution system, composed of stainless steel manifolds, atomiser nozzles and drain valves, in order to guarantee emptying.
Ultrasonic humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The new humiSonic range comprises two versions, meeting the needs of all applications: humiSonic compact, small enough to be installed on a fan coil, and humiSonic direct, for room distribution.
Ultrasonic humidifiers feature a small water storage tank and piezoelectric transducers installed at the bottom of the tank. The surface of the transducer vibrates at very high speed (1.65 million times a second), a speed that does not allow the water to move due to its inertial mass. During the negative amplitude of the transducer cycle, a sudden void is created that brings about the production of microscopic bubbles, which are pushed to the surface of the water during the positive amplitude of the cycle. This effect is called cavitation.
During this process, the resulting intersecting sound waves created directly underneath the surface of the water cause very small droplets of water to separate, forming a fine mist of vapour that is immediately absorbed by the flow of air.
This ultrasound technology applied to CAREL air humidification solutions is efficient, reliable and versatile:
- efficient, as ultrasonic humidifiers guarantee energy savings of 90% when compared to ordinary steam generators;
- reliable, as humiSonic is guaranteed for 10,000 operating hours when running on demineralised water;
- versatile, thanks to the size of the droplets produced (average diameter of 5 µm).This fundamental characteristic guarantees very fast absorption of the atomised water in the room or duct, avoiding possible condensation.
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