Dehumidifiers
Dehumidification is vital for many industrial processes, and desiccant is considered the most effective method. Most dehumidifiers look the same, but what sets them apart is the desiccant wheel – the heart of the system. This critical dehumidifier component efficiently removes moisture from the air.
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Atomisers – evaporative cooling
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
"Evaporative Cooling" is the process in which water cools the air through evaporation. For this to happen spontaneously, without the contribution of external energy, the water must be atomised in the air as very fine water droplets which, having a lower surface tension than the surrounding air, evaporate into the air.
Why does the air cool down?
No contribution of external energy is necessary, however, owing to its nature, the water evaporation process requires a certain amount of energy. This energy is removed from the air itself which, in order to absorb the water must release sensible heat, thus lowering its own temperature.
Every kilogram of water that evaporates absorbs 0.69 kW of heat from the air. This is how the dual humidification and cooling effect of the air is obtained through the Evaporative Cooling process, which in many air handling applications represent two desired effects.
Energy Saving
The rapid development of evaporative cooling in HVAC applications is surely due to its very low energy impact. If we compare the cost for energy regarding Evaporative Cooling with that of other types of air transformations (e.g. humidification with steam emission or air cooling via chiller), it can be seen that the energy saving is considerable. The only energy required is for water pressurisation, which is sent to the atomiser nozzles by a pump. Consumption is about 4 to 8 W for every l/h of atomised water. Optimist atomisers CAREL supplies a complete range of products that make use of the principles of evaporative cooling and all its advantages. The standard composition of these products is:
- cabinet, containing the pump for pressurising the water, an inverter and an electronic controller for modulating the production of atomised water instant by instant;
- atomiser nozzles, able to atomise the water into very fine water droplets (in the order of a few hundredths of a millimetre), extending the heat exchange surfaces.
- distribution system, composed of stainless steel manifolds, atomiser nozzles and drain valves, in order to guarantee emptying.
Optimist atomisers CAREL supplies a complete range of products that make use of the principles of evaporative cooling and all its advantages. The standard composition of these products is:
- cabinet, containing the pump for pressurising the water, an inverter and an electronic controller for modulating the production of atomised water instant by instant;
- atomiser nozzles, able to atomise the water into very fine water droplets (in the order of a few hundredths of a millimetre), extending the heat exchange surfaces.
- distribution system, composed of stainless steel manifolds, atomiser nozzles and drain valves, in order to guarantee emptying.
FR7000 – 26000
The FR series dehumidifier are equipped with a high capacity rotor wheel and is designed for the larger and more challenging applications than the smaller series FR. The special design layout that allows very easy access to all of the components for service and installation. The FR range is able of ensuring dehumidification process even in extreme conditions from -20°C to +40°C and reaching dew points down to -60°C tdp therefore ensuring a continuous and controlled treatment.
Compact Design; Open design layout allows Extremely Easy Service, Stainless Steel for long term reliability, PLC control with display terminal. As optional the machne can be equipped with Recovery regeneration heat, Pre-cooling water coil, Post-cooling water coil, Post-heating water coil. RS485 ModBus Interface or other protocols and other accessories or special customisation on request or different voltage.
Centralised steam distributors
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
ultimateSAM is a pressurised or atmospheric-pressure steam distributor, designed to distribute dry steam uniformly and efficiently in ducts or air handling units. SAM stands for Short-Absorption Manifold, meaning a steam distributor with a short absorption distance (even less than 200 mm).
It has been designed to be “made to measure” for the AHU or duct, while ensuring low air heat gain (max. 2 °C/4 °F). All of the metal parts installed inside the AHU or duct are made from AISI 304 steel, so as to guarantee hygiene and a long operating life.
The features of the ultimateSAM steam distribution system make it the perfect system for all AHU/duct humidification needs, providing designers, installers and service personnel with the best possible solution.
The wide range of products, with a vast choice of steam flow-rates and numerous options, make it the ideal system for various applications, including hospitals and the pharmaceutical industry.
FDK44 – 100
The Fral professional fixed dehumidifiers of the series FDK are high-performance, compact, easy to install appliances and can be used in multiple applications. They feature a high-efficiency filter in polyurethane, washable and easily replaceable, which can be connected to a fixed drain. They are equipped with strong handles for easy handling, rubber feet and an onboard mechanic humidistat. The Fral industrial dehumidifiers of the series FDK are equipped as standard with a Hot Gas defrosting system, with electronic and thermostatic control, and can work with temperatures close to 0 °C.
FR850 – 1150T
The FR series dehumidifier are equipped with a high capacity rotor wheel and is designed for the larger and more challenging applications than the smaller series FR. The special design layout that allows very easy access to all of the components for service and installation. The FR range is able of ensuring dehumidification process even in extreme conditions from -20°C to +40°C and reaching dew points down to -60°C tdp therefore ensuring a continuous and controlled treatment.
Compact Design; Open design layout allows Extremely Easy Service, Stainless Steel for long term reliability, PLC control with display terminal. As optional the machne can be equipped with Recovery regeneration heat, Pre-cooling water coil, Post-cooling water coil ,Post-heating water coil. RS485 ModBus Interface or other protocols and other accessories or special customisation on request or different voltage.
Resistive steam humidifier
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The air humidification technology currently on the market has made a significant step forwards with the upgraded CAREL heaterSteam range of high-precision heater humidifiers, available in models from 2 to 80 kg/h.
The product has been overhauled in every aspect, from its mechanical components to the new electronic controller with graphic interface based on the c.pCO platform. The new software functions make heaterSteam even more reliable and versatile, while its extensive connectivity allows seamless communication with any BMS system. These improvements mean heaterSteam is the ideal solution for all high-tech applications.
heaterSteam Titanium, the world’s only humidifier with titanium heaters, represents the pinnacle of this family of cutting-edge humidifiers. heaterSteam titanium not only stands out for its performance in terms of precision and continuous modulation in humidity control, but also for having achieved unprecedented levels of reliability.
heaterSteam process completes the range of the heater humidifiers, offering a modular and flexible solution. The heaters used on heaterSteam process have been designed and developed to work even when the feedwater characteristics are not able to be controlled or are variable over time: a reliable and versatile solution.
Pressurised water humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
Pressurised water humidifiers exploit the potential energy transferred to the water by a special volumetric pump in the form of high pressure (generally 70 bars), so as to achieve very fine atomisation through special nozzles.
The most common application of these humidifiers is in AHUs, where the pressurised water distribution system is installed. In industrial environments for processing wood or paper, or in the textiles industry, systems are often used to distribute atomised water directly into the rooms. As well as humidity control, pressurised water atomisers are the best solution for fully exploiting the potential offeredby evaporative cooling, both direct and indirect, inside AHUs or in rooms, as in the case of industrial facilities and large public spaces, such as metropolitan railway stations and airports.
One crucial aspect is the hygiene that pressurised water humidifiers must guarantee in the application where they are used. Management of washing cycles, the materials used and the configuration of the atomised water distribution system are the main features that guarantee CAREL humidifiers comply with the strictest hygiene regulations in force (VDI6022). humiFog multizone represents the new generation in high pressure atomised water humidifiers.
A volumetric pump sends water at high pressure to a distribution system made up of nozzles that atomise the water into very fine droplets, which can be absorbed by the air in a very short space.
Energy saving
The only energy humiFog consumes is used to power the water pump, just 4 watts for every l/h of capacity. Cooling in summer is provided by lowering air enthalpy, while humidification in winter has the advantage of being able to use thermal energy at low temperature. Power consumption is thus minimised. In addition, an inverter is used to modulate pump speed, meaning both more precise control and even lower power consumption.
FSW63 – 100
The Fral FSW series fixed dehumidifiers are high-performance appliances, usable in a variety of applications. They are particularly suited to dehumidify swimming pool environments, since they are resistant to corrosion due to chlorine. They feature a high efficiency air filter in polyurethane, washable and easily replaceable, and the possibility of direct drain. Optionally, it is possible to install a condensate lifting pump that allows condensate pumping up to a height of 3.5 meters from the machine positioning level. The Fral fixed dehumidifiers series FSW can be equipped with electrical resistances or hot water coil for heating. Their elegant design makes them particularly suitable for installation in special environments such as libraries and offices.
Immersed electrode humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The operation of immersed electrode humidifiers is based on a very simple physical principle. As common drinking water contains a certain quantity of dissolved mineral salts, and is consequently slightly conductive, applying a voltage to metal electrodes immersed in the water creates an electric current that heats the water (Joule effect) until boiling, thus producing steam.
The quantity of steam produced is proportional to the electric current, which is in turn proportional to the water level.
This electric current is measured by a current transformer: by varying the level of water using a fill solenoid valve and due to the evaporation process, the current, and consequently steam production, can be modulated. Due to evaporation, the level of water decreases and must therefore be topped up. As the steam produced does not carry mineral salts, the salt concentration in the water and therefore the conductivity increases, and has to be periodically diluted by draining part of it using the drain pump and replacing it with new water.
In addition, scale forms over time and covers part of the cylinder, which must be replaced or cleaned. The principle is simple, however the development of an immersed electrode humidifier that ensures safe operation and reliability over time requires careful analysis and extended testing.
Compared to electric heater or gas-fired humidifiers, immersed electrode humidifiers:
are less expensive to purchase;
operate with drinking water (not completely demineralised or softened);
require periodical replacement (or cleaning) of the cylinder;
feature modulation suitable for comfort or industrial applications, without extreme requirements.
CAREL has been manufacturing immersed electrode humidifiers since the 1970s and can draw benefit from its know-how in the field of electronic controllers: precision control, reliable electronics and sophisticated and complete control software.
The CAREL solutions for immersed electrode humidifiers are humiSteam and compactSteam.
FSW140
The Fral FSW series fixed dehumidifiers are high-performance appliances, usable in a variety of applications. They are particularly suited to dehumidify swimming pool environments, since they are resistant to corrosion due to chlorine. They feature a high efficiency air filter in polyurethane, washable and easily replaceable, and the possibility of direct drain. Optionally, it is possible to install a condensate lifting pump that allows condensate pumping up to a height of 3.5 meters from the machine positioning level. The Fral fixed dehumidifiers series FSW can be equipped with electrical resistances or hot water coil for heating. Their elegant design makes them particularly suitable for installation in special environments such as libraries and offices.
Humidification
Dehumidification
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Air Particles Counting
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