Steam distribution systems
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
These accessories are available for the humiSteam, compactSteam, heaterSteam and gaSteam humidifiers.
The CAREL range of accessories for isothermal humidifiers have been especially developed to allow the creation of humidification systems that are complete and suitable for all types of application.
The fundamental idea is to guarantee optimum operation of the humidification system by providing the installer, maintenance personnel and user all the auxiliary components that simplify installation, steam distribution, operation and control of the humidifier.
The new high-efficiency linear steam distributors are the first to feature thermal insulation so as to reduce condensation in the ducting.
This innovation brings extremely positive results in terms of energy efficiency: tests have in fact shown a reduction of at least 20% in condensation when compared to standard steam distributors.
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RELATED PRODUCTS
FDNP33 – 96
The Fral portable professional dehumidifiers of the series FDNP are high-performance appliances, equipped with robust galvanized steel frame coated with epoxy resins and mounted on 2 big wheels that make it easy to move even in yard environments or in case of obstacles. They have a high efficiency air filter in polyurethane, washable and easily replaceable, and a very large condensate collection tank with the possibility of direct drain. It is possible to install a condensate lifting pump instead of the collection tank, allowing condensate pumping up to a height of 3.5 meters from the machine positioning level.
FRE2500 – 19000
The FR series dehumidifier are equipped with a high capacity rotor wheel and is designed for the larger and more challenging applications than the smaller series FR. The special design layout that allows very easy access to all of the components for service and installation. The FR range is able of ensuring dehumidification process even in extreme conditions from -20°C to +40°C and reaching dew points down to -60°C tdp therefore ensuring a continuous and controlled treatment.
Tailored to Customers exact requirements and with high efficenty performarce in order to reduce the power consumption.
Gas-fired steam humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
CAREL’s extensive experience in the humidification business has led to the development of gaSteam, the range of gas-fired humidifiers, available in models from 45 to 450 kg/h with a temperature range of -40°C to 45°C. gaSteam runs on natural gas or LPG, and is fitted with a sophisticated built-in electronic controller that can also manage other types of gas by simply setting a number of burner calibration parameters.
The exclusive design of the heat exchanger ensures very high efficiency (94-96%) and easy maintenance. Made from stainless steel, it guarantees long life even in heavy-duty operation.
The price gap between gas and electricity makes gaSteam the ideal choice for more high load applications, where steam is required many hours a day, allowing savings in the thousands of euro per year. Continuous modulation of steam flow-rate means the appliance is also suitable for precision applications. gaSteam can operate on drinkable mains water or demineralised water (R.O.). Easy to install, it features a room-sealed combustion chamber with premix burner, and gas valve with double mechanical closing; furthermore, it is fitted with multiple safety devices and comes with ETL and CE certification (issued by TÜV-DVGW).
Immersed electrode humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The operation of immersed electrode humidifiers is based on a very simple physical principle. As common drinking water contains a certain quantity of dissolved mineral salts, and is consequently slightly conductive, applying a voltage to metal electrodes immersed in the water creates an electric current that heats the water (Joule effect) until boiling, thus producing steam.
The quantity of steam produced is proportional to the electric current, which is in turn proportional to the water level.
This electric current is measured by a current transformer: by varying the level of water using a fill solenoid valve and due to the evaporation process, the current, and consequently steam production, can be modulated. Due to evaporation, the level of water decreases and must therefore be topped up. As the steam produced does not carry mineral salts, the salt concentration in the water and therefore the conductivity increases, and has to be periodically diluted by draining part of it using the drain pump and replacing it with new water.
In addition, scale forms over time and covers part of the cylinder, which must be replaced or cleaned. The principle is simple, however the development of an immersed electrode humidifier that ensures safe operation and reliability over time requires careful analysis and extended testing.
Compared to electric heater or gas-fired humidifiers, immersed electrode humidifiers:
are less expensive to purchase;
operate with drinking water (not completely demineralised or softened);
require periodical replacement (or cleaning) of the cylinder;
feature modulation suitable for comfort or industrial applications, without extreme requirements.
CAREL has been manufacturing immersed electrode humidifiers since the 1970s and can draw benefit from its know-how in the field of electronic controllers: precision control, reliable electronics and sophisticated and complete control software.
The CAREL solutions for immersed electrode humidifiers are humiSteam and compactSteam.
Atomisers – evaporative cooling
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
"Evaporative Cooling" is the process in which water cools the air through evaporation. For this to happen spontaneously, without the contribution of external energy, the water must be atomised in the air as very fine water droplets which, having a lower surface tension than the surrounding air, evaporate into the air.
Why does the air cool down?
No contribution of external energy is necessary, however, owing to its nature, the water evaporation process requires a certain amount of energy. This energy is removed from the air itself which, in order to absorb the water must release sensible heat, thus lowering its own temperature.
Every kilogram of water that evaporates absorbs 0.69 kW of heat from the air. This is how the dual humidification and cooling effect of the air is obtained through the Evaporative Cooling process, which in many air handling applications represent two desired effects.
Energy Saving
The rapid development of evaporative cooling in HVAC applications is surely due to its very low energy impact. If we compare the cost for energy regarding Evaporative Cooling with that of other types of air transformations (e.g. humidification with steam emission or air cooling via chiller), it can be seen that the energy saving is considerable. The only energy required is for water pressurisation, which is sent to the atomiser nozzles by a pump. Consumption is about 4 to 8 W for every l/h of atomised water. Optimist atomisers CAREL supplies a complete range of products that make use of the principles of evaporative cooling and all its advantages. The standard composition of these products is:
- cabinet, containing the pump for pressurising the water, an inverter and an electronic controller for modulating the production of atomised water instant by instant;
- atomiser nozzles, able to atomise the water into very fine water droplets (in the order of a few hundredths of a millimetre), extending the heat exchange surfaces.
- distribution system, composed of stainless steel manifolds, atomiser nozzles and drain valves, in order to guarantee emptying.
Optimist atomisers CAREL supplies a complete range of products that make use of the principles of evaporative cooling and all its advantages. The standard composition of these products is:
- cabinet, containing the pump for pressurising the water, an inverter and an electronic controller for modulating the production of atomised water instant by instant;
- atomiser nozzles, able to atomise the water into very fine water droplets (in the order of a few hundredths of a millimetre), extending the heat exchange surfaces.
- distribution system, composed of stainless steel manifolds, atomiser nozzles and drain valves, in order to guarantee emptying.
Resistive steam humidifier
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The air humidification technology currently on the market has made a significant step forwards with the upgraded CAREL heaterSteam range of high-precision heater humidifiers, available in models from 2 to 80 kg/h.
The product has been overhauled in every aspect, from its mechanical components to the new electronic controller with graphic interface based on the c.pCO platform. The new software functions make heaterSteam even more reliable and versatile, while its extensive connectivity allows seamless communication with any BMS system. These improvements mean heaterSteam is the ideal solution for all high-tech applications.
heaterSteam Titanium, the world’s only humidifier with titanium heaters, represents the pinnacle of this family of cutting-edge humidifiers. heaterSteam titanium not only stands out for its performance in terms of precision and continuous modulation in humidity control, but also for having achieved unprecedented levels of reliability.
heaterSteam process completes the range of the heater humidifiers, offering a modular and flexible solution. The heaters used on heaterSteam process have been designed and developed to work even when the feedwater characteristics are not able to be controlled or are variable over time: a reliable and versatile solution.
Ultrasonic humidifiers
This product is available in CAREL CPQ, the sizing and selection tool that lets you independently find the right CAREL solutions for you, download the related documentation, receive support, and generate quotes and orders.
The new humiSonic range comprises two versions, meeting the needs of all applications: humiSonic compact, small enough to be installed on a fan coil, and humiSonic direct, for room distribution.
Ultrasonic humidifiers feature a small water storage tank and piezoelectric transducers installed at the bottom of the tank. The surface of the transducer vibrates at very high speed (1.65 million times a second), a speed that does not allow the water to move due to its inertial mass. During the negative amplitude of the transducer cycle, a sudden void is created that brings about the production of microscopic bubbles, which are pushed to the surface of the water during the positive amplitude of the cycle. This effect is called cavitation.
During this process, the resulting intersecting sound waves created directly underneath the surface of the water cause very small droplets of water to separate, forming a fine mist of vapour that is immediately absorbed by the flow of air.
This ultrasound technology applied to CAREL air humidification solutions is efficient, reliable and versatile:
- efficient, as ultrasonic humidifiers guarantee energy savings of 90% when compared to ordinary steam generators;
- reliable, as humiSonic is guaranteed for 10,000 operating hours when running on demineralised water;
- versatile, thanks to the size of the droplets produced (average diameter of 5 µm).This fundamental characteristic guarantees very fast absorption of the atomised water in the room or duct, avoiding possible condensation.
FDK44 – 100
The Fral professional fixed dehumidifiers of the series FDK are high-performance, compact, easy to install appliances and can be used in multiple applications. They feature a high-efficiency filter in polyurethane, washable and easily replaceable, which can be connected to a fixed drain. They are equipped with strong handles for easy handling, rubber feet and an onboard mechanic humidistat. The Fral industrial dehumidifiers of the series FDK are equipped as standard with a Hot Gas defrosting system, with electronic and thermostatic control, and can work with temperatures close to 0 °C.
FR1050 – 3150T
The FR series dehumidifier are equipped with a high capacity rotor wheel and is designed for the larger and more challenging applications than the smaller series FR. The special design layout that allows very easy access to all of the components for service and installation. The FR range is able of ensuring dehumidification process even in extreme conditions from -20°C to +40°C and reaching dew points down to -60°C tdp therefore ensuring a continuous and controlled treatment.
Compact Design; Open design layout allows Extremely Easy Service, Stainless Steel for long term reliability, PLC control with display terminal. As optional the machne can be equipped with Recovery regeneration heat, Pre-cooling water coil, Post-cooling water coil, Post-heating water coil. RS485 ModBus Interface or other protocols and other accessories or special customisation on request or different voltage.
Humidification
Dehumidification
HVAC Measuring instruments
HVAC Sensors & Field Devices
Air Particles Counting
Microbial Air Sampler